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3BSE036351-510 A 179
Section 4 Operation
This section describes the operation of the AC 800M Controller, comprising a
PM8xx (single or redundant configuration) processor unit, together with various
optional units. For additional technical information on optional units, see Appendix
A, Hardware Units.
AC 800M Controller (PM8xx)
Equipped with Control Software, the basic PM8xx/TP830 or PM891 hardware units
mounted on the AC 800M hardware platform constitute an AC 800M Controller.
LED Indicators
See Figure 2 on page 32, for description of placement.
Table 20. PM8xx – LED Indicators
Marking Color Function
F(ault) Red Normal state – OFF
Re-start (INIT) temporarily lit F(ault).
May also be operated by software program.
R(un) Green Normal state – ON
Re-start (INIT) temporarily extinguishes
R(un). At restart press the (INIT) push button
(3 sec. or more) until R(un) flashes.
May also be operated by software program.
- Controller Hardware 1
- TRADEMARKS 4
- Table of Contents 5
- Section 3 - Configuration 7
- Section 4 - Operation 7
- Section 5 - Maintenance 8
- Appendix A - Hardware Units 9
- Revision History 12
- Safety Summary 13
- Safety Summary (continued) 15
- About This User Manual 23
- Terminology 24
- Table 1. Terminology 25
- Applicable Specifications 27
- TÜV Approval 28
- Section 1 Introduction 29
- 30 3BSE036351-510 A 30
- 3BSE036351-510 A 31 31
- 32 3BSE036351-510 A 32
- 3BSE036351-510 A 33 33
- (here shown with PM860/TP830) 34
- 3BSE036351-510 A 35 35
- 36 3BSE036351-510 A 36
- 3BSE036351-510 A 37 37
- Configuration 38
- 3BSE036351-510 A 39 39
- 40 3BSE036351-510 A 40
- Figure 8. PM891-Front view 41
- Figure 9. PM891-Top view 42
- 3BSE036351-510 A 43 43
- 44 3BSE036351-510 A 44
- 3BSE036351-510 A 45 45
- 46 3BSE036351-510 A 46
- 3BSE036351-510 A 47 47
- PM86x/TP830 Redundancy 47
- 48 3BSE036351-510 A 48
- PM891 Redundancy 48
- Fault Tolerance Principle 48
- 3BSE036351-510 A 49 49
- AC 800M High Integrity 50
- Control Software 51
- 52 3BSE036351-510 A 52
- 3BSE036351-510 A 53 53
- Ethernet Address for PM891 54
- 3BSE036351-510 A 55 55
- C (104 F) outside the 56
- Product Release History 57
- Section 2 Installation 59
- 60 3BSE036351-510 A 60
- 3BSE036351-510 A 61 61
- 62 3BSE036351-510 A 62
- Type of Field Cable 62
- Power Supply 63
- Enclosures 64
- 3BSE036351-510 A 65 65
- Enclosure Mounting 65
- ABB Cabinets 65
- Mounting on metal sheet 66
- 3BSE036351-510 A 67 67
- Pre-formed 67
- 68 3BSE036351-510 A 68
- 3BSE036351-510 A 69 69
- 70 3BSE036351-510 A 70
- 3BSE036351-510 A 71 71
- 72 3BSE036351-510 A 72
- 3BSE036351-510 A 73 73
- 74 3BSE036351-510 A 74
- 3BSE036351-510 A 77 77
- 3BSE036351-510 A 79 79
- 80 3BSE036351-510 A 80
- 3BSE036351-510 A 81 81
- 82 3BSE036351-510 A 82
- 3BSE036351-510 A 83 83
- Network 86
- 3BSE036351-510 A 87 87
- Control Network 89
- 3BSE036351-510 A 91 91
- 92 3BSE036351-510 A 92
- Table 7 on page 86) 93
- 3BSE036351-510 A 95 95
- 96 3BSE036351-510 A 96
- Communication Ports 96
- 3BSE036351-510 A 97 97
- 98 3BSE036351-510 A 98
- 3BSE036351-510 A 99 99
- 100 3BSE036351-510 A 100
- 3BSE036351-510 A 101 101
- Supply System on page 173 102
- Installing SM810/TP855 104
- 3BSE036351-510 A 105 105
- 106 3BSE036351-510 A 106
- Installing SM811/TP868 107
- 7 ZP Common I/O return 108
- PIN Designation Description 108
- 108 3BSE036351-510 A 108
- 3BSE036351-510 A 109 109
- 110 3BSE036351-510 A 110
- 3BSE036351-510 A 111 111
- PROFIBUS DP Connection 111
- CI852/TP852 113
- 114 3BSE036351-510 A 114
- Powering Field Devices 114
- 3BSE036351-510 A 115 115
- Connectors 115
- CI854/CI854A/TP854 116
- Line A Line B 117
- 3BSE036351-510 A 119 119
- 120 3BSE036351-510 A 120
- Installation of S100 I/O 120
- 3BSE036351-510 A 121 121
- Interface, CI860/TP860 123
- Bus Termination 124
- 126 3BSE036351-510 A 126
- 3BSE036351-510 A 127 127
- 128 3BSE036351-510 A 128
- 3BSE036351-510 A 129 129
- Fiber Optics Specifications 129
- 130 3BSE036351-510 A 130
- 3BSE036351-510 A 131 131
- 132 3BSE036351-510 A 132
- 134 3BSE036351-510 A 134
- 136 3BSE036351-510 A 136
- 3BSE036351-510 A 137 137
- 138 3BSE036351-510 A 138
- 3BSE036351-510 A 139 139
- 140 3BSE036351-510 A 140
- 3BSE036351-510 A 141 141
- Power Supply Supervision 141
- 142 3BSE036351-510 A 142
- 3BSE036351-510 A 143 143
- 144 3BSE036351-510 A 144
- Installation of I/O Units 145
- Installation in Cabinets 145
- 146 3BSE036351-510 A 146
- 3BSE036351-510 A 147 147
- 148 3BSE036351-510 A 148
- 3BSE036351-510 A 149 149
- 150 3BSE036351-510 A 150
- Section 3 Configuration 151
- Connecting Control Builder 152
- 3BSE036351-510 A 153 153
- Communication Possibilities 154
- 3BSE036351-510 A 155 155
- Controller IP Addresses 157
- I/O Systems 158
- 3BSE036351-510 A 159 159
- ModuleBus 159
- 160 3BSE036351-510 A 160
- 3BSE036351-510 A 161 161
- 162 3BSE036351-510 A 162
- PROFIBUS DP 162
- 3BSE036351-510 A 163 163
- PROFINET IO 163
- 164 3BSE036351-510 A 164
- 3BSE036351-510 A 165 165
- 166 3BSE036351-510 A 166
- 3BSE036351-510 A 167 167
- TRIO/Genius Remote I/O 167
- Drive System 168
- 3BSE036351-510 A 169 169
- PROFINET IO and CI871 169
- DriveBus Interface CI858 169
- • ACS 1000 product family 170
- ABB Std Drive 171
- 172 3BSE036351-510 A 172
- Power Supply System 173
- Powering Units in the Cabinet 174
- 3BSE036351-510 A 175 175
- Sectioning Field Equipment 175
- Cable Protection 175
- Connection Alternatives 175
- 176 3BSE036351-510 A 176
- 3BSE036351-510 A 177 177
- Redundant Power Supplies 177
- Single Power Supply 177
- Equipment 178
- Section 4 Operation 179
- Start-up 182
- Start Modes 183
- Controller Reset 184
- 184 3BSE036351-510 A 184
- Verification of Single CPU 185
- Verification of Redundant CPU 188
- 3BSE036351-510 A 189 189
- 190 3BSE036351-510 A 190
- Section 5 Maintenance 191
- Replacing the Battery 192
- 3BSE036351-510 A 193 193
- 194 3BSE036351-510 A 194
- SB821 External Battery Unit 195
- 196 3BSE036351-510 A 196
- 3BSE036351-510 A 197 197
- Online Replacement of Unit 198
- 3BSE036351-510 A 199 199
- 200 3BSE036351-510 A 200
- 3BSE036351-510 A 201 201
- In Configuration with BC810 202
- Fault-Finding Procedures 204
- Fault-Finding Procedure 205
- SM810/SM811 207
- PROFIBUS DP – CI851 209
- CI853 supports hot swap 213
- PROFIBUS DP – CI854/CI854A 214
- CI854A supports hot swap 215
- CI855 supports hot swap 216
- S100 I/O Interface – CI856 217
- INSUM Interface – CI857 218
- DriveBus Interface - CI858 219
- CI858 supports hot swap 220
- CI860 supports hot swap 222
- (Continued) 222
- TRIO Interface - CI862 223
- Satt I/O Interface – CI865 224
- Modbus TCP Interface – CI867 225
- CI867 supports hot swap 226
- IEC 61850 Interface – CI868 227
- AF 100 Interface - CI869 228
- CI869 supports hot swap 230
- PROFINET IO Interface - CI871 231
- MOD5 Interface - CI872 232
- CI872 supports hot swap 235
- EtherNet/IP Interface - CI873 236
- CI873 supports hot swap 237
- 238 3BSE036351-510 A 238
- Appendix A Hardware Units 239
- Technical Data 240
- Performance Data 244
- 3BSE036351-510 A 245 245
- Key Features 245
- 3BSE036351-510 A 251 251
- 3BSE036351-510 A 255 255
- Note: Recharge time for an 257
- 3BSE036351-510 A 259 259
- 3BSE036351-510 A 263 263
- PM891– Processor Unit 267
- 270 3BSE036351-510 A 270
- Description 270
- 3BSE036351-510 A 271 271
- Functional Block Diagram 271
- SM810 and TP855 273
- 274 3BSE036351-510 A 274
- SM811 and TP868 278
- 3BSE036351-510 A 279 279
- 3BSE036351-510 A 283 283
- 284 3BSE036351-510 A 284
- 3BSE036351-510 A 285 285
- 288 3BSE036351-510 A 288
- 3BSE036351-510 A 289 289
- 292 3BSE036351-510 A 292
- 3BSE036351-510 A 293 293
- 296 3BSE036351-510 A 296
- 3BSE036351-510 A 297 297
- PROFIBUS A 298
- PROFIBUS B 298
- 3BSE036351-510 A 301 301
- 302 3BSE036351-510 A 302
- 3BSE036351-510 A 305 305
- 306 3BSE036351-510 A 306
- 3BSE036351-510 A 309 309
- 310 3BSE036351-510 A 310
- 3BSE036351-510 A 313 313
- 314 3BSE036351-510 A 314
- Ethernet 317
- 318 3BSE036351-510 A 318
- Indicators 319
- 3BSE036351-510 A 321 321
- 322 3BSE036351-510 A 322
- Dip Switch Location 322
- Figure 79. TRIO block 323
- Table 94. TRIO block types 323
- 3BSE036351-510 A 325 325
- 328 3BSE036351-510 A 328
- 3BSE036351-510 A 329 329
- 332 3BSE036351-510 A 332
- 3BSE036351-510 A 333 333
- 336 3BSE036351-510 A 336
- 3BSE036351-510 A 337 337
- 340 3BSE036351-510 A 340
- 3BSE036351-510 A 341 341
- 344 3BSE036351-510 A 344
- 3BSE036351-510 A 345 345
- 348 3BSE036351-510 A 348
- 3BSE036351-510 A 349 349
- 352 3BSE036351-510 A 352
- 3BSE036351-510 A 353 353
- 356 3BSE036351-510 A 356
- Safety Classification 356
- Protection Rating 356
- 3BSE036351-510 A 357 357
- 358 3BSE036351-510 A 358
- 3BSE036351-510 A 359 359
- 360 3BSE036351-510 A 360
- 364 3BSE036351-510 A 364
- Equipment Class 364
- Ingress Protection 364
- 3BSE036351-510 A 365 365
- Dimensions and Connections 365
- 366 3BSE036351-510 A 366
- 3BSE036351-510 A 367 367
- 368 3BSE036351-510 A 368
- 3BSE036351-510 A 369 369
- 370 3BSE036351-510 A 370
- Dielectric strength 370
- 376 3BSE036351-510 A 376
- 3BSE036351-510 A 379 379
- 380 3BSE036351-510 A 380
- 3BSE036351-510 A 383 383
- 384 3BSE036351-510 A 384
- Figure 107. SS832 up to 20 A 385
- 3BSE036351-510 A 389 389
- 390 3BSE036351-510 A 390
- /42 pF/m) 391
- 392 3BSE036351-510 A 392
- 394 3BSE036351-510 A 394
- IP20 according to EN60529 395
- DIN-Rail – TS 35/7.5 396
- Miscellaneous Equipment 397
- 398 3BSE036351-510 A 398
- 3BSE036351-510 A 399 399
- TK850 CEX-Bus Extension Cable 400
- TK851 RCU Link Cable 400
- TK855 RCU Data Link Cable 401
- TK856 RCU Control Link Cable 402
- TK212A Tool Cable 402
- 3BSE036351-510 A 403 403
- 404 3BSE036351-510 A 404
- Appendix B Power Consumption 405
- (1) Not for PM891 408
- 3BSE036351-510 A 409 409
- Calculations 409
- 410 3BSE036351-510 A 410
- Recommended Components 411
- 414 3BSE036351-510 A 414
- Ethernet (Continued) 418
- 3BSE036351-510 A 419 419
- 3BSE036351-510 A 425 425
- 426 3BSE036351-510 A 426
- Low-Voltage Directive (LVD) 427
- 428 3BSE036351-510 A 428
- Appendix E Standards 429
- 430 3BSE036351-510 A 430
- 3BSE036351-510 A 431 431
- CE Compliance 434
- Installation Requirements 437
- Laying Field Cables 437
- Types of Field Cable 437
- DIN-Rail Mounting 437
- Lightning Protection 438
- Inductive Load Suppression 438
- 448 3BSE036351-510 A 448
- Updates in Revision Index A 450
- Contact us 452
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